Melemo e Mehlano ea Bohlokoa ea Capacitance Discharge Welder Structural Design

Selelekela

Ho tjheseletsa ha li-module tsa betri ea koloi e ncha, sebopeho sa modular sacapacitance discharge weldere khutsufatsa nako ea phetoho ea lisebelisoa ka 80%; Boemong ba ho cheselletsa lisebelisoa tsa bongaka tse nepahetseng, taolo ea matla ea millisecond-e fokotsa mocheso-sebaka se amehileng ho fihla ho 0.1mm. Ha ho bapisoa le li-welders tsa setso tsa AC, thecapacitance discharge welder, e itšetlehileng ka moralo oa eona o ikhethang oa sebopeho, e eketsa katleho ea welding ka 300% 'me e fokotsa tšebeliso ea matla ka 40%. Sengoliloeng sena se qala ka likarolo tse tharo tsa mantlha-seseteme ea polokelo ea matla, mochini o fetisang khatello, le mojule oa taolo o bohlale{4}ho sekaseka ka botebo boleng ba ts'ebeliso e khethehileng eacapacitance discharge weldermaemong a indasteri.

I. Melemo ea Sebopeho sa Sisteme ea Polokelo ea Matla le Phallo

1. Moqapi oa Capacitor Matrix

Modular yuniti ea polokelo ea matla:

• E amohela libanka tsa parallel capacitor (e 'ngoe le e' ngoe e na le matla a 2000-5000μF) 'me e ts'ehetsa tokollo ea matla e hlophisitsoeng (ho nepahala ± 0.5%).
• Foromo: Kakaretso ea matla E=0.5×C×V²

(C: Kakaretso ea boleng ba capacitance; V: Voltage ea ho tjhaja).

Tekheniki papiso:

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2. Millisecond-Level Discharge Control

Sehlopha sa phetoho ea IGBT:

• Maqhubu a ho feto-fetoha a fihla ho 100kHz 'me a hlokomela likarolo tse 9 tse ka khonehang (joalokaha ho bontšitsoe ka tlase):
• Pele ho{{0}khatello ea maikutlo → Molumo oa mantlha 1 → Molumo o ka sehloohong 2 → Molumo oa matla
• (Tlhaloso ea lekhalo) (Sebopeho sa Weld nugget) (Katoloso e tebileng) (Ho imolla khatello ea maikutlo)
• Nyeoe ea indasteri: Kamora hore CATL e amohele sebopeho sena, lebelo la welding ea tabo le ile la nyolohela ho lintlha tse 120 ka motsotso, mme sekhahla sa spatter se theohile ho 0.3%.

II. Katleho ea Tekheniki ea Mokhoa oa Phetiso ea Khatello

1. Dual{1}}E Koetsoe-Loop Servo System

Sebopeho sa sebopeho:

• Ho hodimo-frame e thata ya C- (coefficient e sa tsitsang E kholo ho feta kapa e lekana le 5000N/μm) le mochini o tsamaisang thepa (ho nepahala ha maemo ±1μm).​
• Phetoho e matla ea karabo:
• Nako ea ho eketsa{0}khatello<5ms; pressure fluctuation <±2N (±50N for traditional equipment).​

2. Tse tharo-Matšeliso a Dimensional Adaptive".

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3. Netefatso ea Kopo ea Sesole-Sesole

• Bakeng sa tjheseletsa ea aerospace aluminium alloy cabins:
• Ho nepahala ha taolo ea khatello ± 3N
• Phoso ea ho otloloha ha weld<0.05mm/m

III. Innovation e Kopanetsoeng ea Intelligent Control Module

1. Multi{1}}Mehloli ea Mehloli ea Fusion Architecture).

Sistimi ea ho fumana matšoao:

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Mefuta ea algorithm ea mantlha:

Mohlala oa ho bolela boleng ba welding (ho nepahala Ho feta kapa ho lekana le 95%); algorithm ea puseletso ea li-electrode (ho nepahala ha matšeliso ± 0.5%)

2. IoT Edge Computing

• Ts'ebetso ea -ea 'nete ea ho tsamaisa data:
• Sebaka se seng le se seng sa weld se hlahisa lintlha tse fetang 200-dimensional; tieho ea khomphutha ea lehae<1ms.​
• Sistimi ea ts'ebetso le tlhokomelo e hole:
• Tekolo-ea sebele ea nako ea lisebelisoa OEE (ho nepahala ±0.1%); -ho itlhahloba ha likhoutu tsa liphoso (ho akaretsa 98% ea mefuta e sa tloaelehang).​

3. Nyeoe ea Kopo ea Indasteri

• Huawei 5G setsi sa li-welding workshop:
• Sekhahla sa marang-rang sa lisebelisoa 100%.
• Potoloho ea ntlafatso ea paramethara e khutsufalitsoe ho tloha libeke tse 2 ho isa ho lihora tse 4.

IV. Lintlha-khōlō tsa Moralo oa Sisteme ea ho Pholisa

1. Multi{1}}Sisteme ea ho Pholisa Metsi a Mangata ea Channel

Meralo ea sebopeho:

• Ho phalla ho pholileng 5-10L / min (phetoho e hlophisitsoeng); taolo ea mocheso oa electrode ho nepahala ± 1 degree

Phello ea taolo ea mocheso:

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2. Self-Ho Hloekisa Sebopeho sa Electrode

• Moralo oa li-electrode tsa rotary (lebelo la ho potoloha 0-30rpm le ka fetohang); holim'a roughness bolokoa ka Ra0.4μm (e lelefatsa eleketrode bophelo ka makhetlo a 3).

V. Modular Keketseho Bokhoni

1. Sistimi ea phetoho e potlakileng

• Moralo o tloaelehileng oa sebopeho (nako ea phetoho<3 minutes); plug-and-play energy modules (supports 50-200kJ energy expansion).​

2. Tse ngata-Sebopeho se Lumellanang le Mekhoa

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3. Kopo ea Indasteri ea Likoloi

• Mohala oa tlhahiso ea betri ea BYD blade:
• E tšehetsa phetoho e potlakileng ea mefuta e 6 ea betri
• Nako ea tahlehelo ea phetoho e fokotsehile ka 85%

Qetello

Ka meralo e ncha ea meralo e kang capacitor matrix, mochini oa khatello ea servo, le module ea taolo e bohlale,capacitance discharge weldere hlokomela tjheseletsa e tsitsitseng ea li-module tsa betri tse 12,000 ka letsatsi Tesla Shanghai Gigafactory, 'me sekhahla sa sekoli sa sehlahisoa se fokotsehile ho 0.02%. Sebopeho sa eona sa modular se khutsufatsa nako ea tefo ea matsete a lisebelisoa ho isa ho likhoeli tse 8, se eketsa katleho ea tlhahiso ka 300% ha e bapisoa le lisebelisoa tsa setso. Ka -kopano e tebileng ea mafahla a digital le litheknoloji tsa taolo tse feto-fetohang, moloko o latelang{8}}capacitance discharge weldere tla hlokomela phetoho e ikemetseng ea sebopeho le ts'ebetso, ho bula mehla e mecha ea tlhahiso e bohlale.

Ikopanye hona joale