Liindastering tse kang likoloi tse ncha tsa motlakase, tsa lapeng, le ho etsa likarolo tsa tšepe, tlhahiso e ntse e fetohela ho mefuta e mengata-ea motsoako, e tlase{1}}ea molumo. Mekhoa ea setso e thata ea tlhahiso, e etselitsoeng mofuta o le mong oa sehlahisoa, e sokola ho ikamahanya le liphetoho khafetsa lihlahisoa. Linako tse telele tsa phetoho, litekanyetso tse sa tsitsang tsa chai, le nako e sa reroang e sa reroang hangata e lebisa litšenyehelong tse phahameng tsa ts'ebetso le ho fokotsa tlhahiso.
Ka hona tlhahiso e feto-fetohang e fetohile tlhokahalo ea bohlokoa bakeng sa mehala ea sejoale-joale ea tlhahiso e ikemetseng. Har'a mahlale a mantlha a lumellang phetoho ena, theMedium Frequency Direct Current (MFDC) mochini oa ho cheselletsa sebakae phetha karolo ea bohlokoa. Ha ho bapisoa le lisebelisoa tse tloaelehileng tsa AC spot welding, litsamaiso tsa MFDC li fana ka tlhahiso e tsitsitseng haholoanyane, linako tsa karabelo tse potlakileng, le ho lumellana ho holimo le litsamaiso tsa boiketsetso. Ha e kengoa ts'ebetsong hantle, theknoloji ea welding ea MFDC e lumella bahlahisi ho boloka boleng bo tsitsitseng ba weld ha ba ntse ba ntlafatsa haholo tlhahiso ea maemo.
Karolo ea Konokono ea Mechini ea Welding ea MFDC Spot ho Flexible Manufacturing
Taolo ea Recipe e nolofalletsa phetoho e potlakileng
Libakeng tse-tse ngata tsa tlhahiso ea lihlahisoa, hangata ho fetoha ha lihlahisoa hangata ho hloka hore ho lokisoe likaroloana tsa li-welding tse kang hona joale, nako ea ho cheseletsa, le matla a motlakase. Ho hlophisa paramente ka letsoho ha ho je nako ea bohlokoa feela empa hape ho hlahisa phapang e ka amang boleng ba weld hampe.
Mechini ea sejoale-joale ea li-welding ea MFDC hangata e kenyelletsa e tsoetseng peleSistimi ea taolo ea li-recipe tsa weldinge lumellang ho boloka li-parameter tse ngata bakeng sa mefuta e fapaneng ea lihlahisoa. Recipe e 'ngoe le e 'ngoe e na le liparamente tse ntlafetseng tse ka hopolehang hang-hang ka Human{1}}Mochine Interface (HMI).
Nakong ea tlhahiso, basebetsi ba khetha feela nomoro ea sehlahisoa e hlokahalang, 'me tsamaiso e jara litekanyo tse lumellanang tsa welding. Sena se felisa{1}}liphetoho tse jang nako le ho etsa bonnete ba hore ts'ebetso ea ho cheseletsa e phetoa.
Lits'ebelisong tse ngata- tsa lefats'e, taolo ea risepe e fokotsa nako ea phetoho ho tlohaMetsotso e 20-30 ho isa tlase ho metsotso e 5, e ntlafatsa haholo tšebeliso ea lisebelisoa libakeng tse phahameng- tse tsoakiloeng.
Open Communication Interfaces Support Automation Integration
Libakeng tse ikemetseng tsa tlhahiso, mochini oa ho tjheseletsa ha letheba ha e sa le yuniti e ikemetseng empa ke karolo ea bohlokoa ea sistimi eohle ea tlhahiso. Ho ts'ehetsa tlhahiso e feto-fetohang, sistimi ea welding e tlameha ho hokahana ntle le moroallo le liroboto, li-conveyor le litsamaiso tsa taolo ea taolo.
Mechini e mengata ea sejoale-joale ea MFDC e ts'ehetsa liprothokholo tsa puisano tsa indasteri tse sebelisoang haholo joalo kaProfinet, EtherNet/IP, leModbus TCP. Liprothokholo tsena li lumella ts'ebetso e hokahaneng lipakeng tsa lisebelisoa tsa welding le liroboto tsa indasteri, ho netefatsa nako e nepahetseng le khokahano ea motsamao.
Ho feta moo, ho ikamahanya le Manufacturing Execution Systems (MES) ho nolofalletsa-ho fetisoa ha data ka nako ea sebele, ho kenyeletsoa hona joale oa welding, nako ea ho cheseletsa, le boemo ba ho feta/ho hloleha. Ts'ebetso ena ea ho latella data e ts'ehetsa mananeo a netefatso ea boleng mme e thusa bahlahisi ho fihlela maemo a indasteri joalo kaIATF 16949, e atisang ho hlokoa ha ho etsoa likoloi.
Taolo ea Adaptive e Ntlafatsa botsitso ba Welding
Liphetoho tsa thepa li ke ke tsa qojoa libakeng tsa sebele tsa tlhahiso. Liphapang tsa botenya ba lakane, ho koaheloa ka holim'a metsi, kapa ho tsamaisa motlakase lipakeng tsa lihlopha li ka baka ho se lumellane ha li-weld haeba li-parameter li lula li tsitsitse.
Ho sebetsana le phephetso ena, mechini e mengata ea ho tjheseletsa libaka ea MFDC e kenyelletsatekhenoloji ea taolo e ikamahanyang le maemo. Ka ho tsoela pele ho lekola khanyetso e matla nakong ea ts'ebetso ea welding, sistimi e ka khona ho fetola matla a welding ka nako ea nnete.
Bokhoni bona bo thusa ho boloka boleng bo tsitsitseng ba weld le ha thepa ea thepa e fapana hanyane. Ka{{1}tikoloho e ntlafetseng ea tlhahiso, litsamaiso tse feto-fetohang li ka hlokomeloalitefiso tsa tlhahiso{{0}ea pele tse fetang 99%, ho fokotsa haholo rework le litšila tsa lintho tse bonahalang.
Moqapi oa Modular o Nolofatsa Katoloso ea Tlhahiso ea Nakong e Tlang
Mekhoa ea tlhahiso e feto-fetohang ha ea tlameha feela ho fihlela litlhoko tsa tlhahiso ea hajoale empa hape e ts'ehetsa kholo ea nako e tlang. Ha palo ea tlhahiso e eketseha kapa mefuta e mecha ea lihlahisoa e hlahisoa, litsamaiso tse thata hangata li hloka phetoho e felletseng, e lebisang litšenyehelong tse kholo tsa matsete.
MFDC spot welding systems etselitsoe lemodular Architecturelumella likarolo tsa motho ka mong tse kang phepelo ea motlakase, lilaoli, le li-welding unit hore li eketsoe kapa li ntlafatsoe ha ho hlokahala.
Ha matla a tlhahiso a hloka ho eketseha, bahlahisi ba ka atolosa tsamaiso ka ho eketsa li-module tsa welding ho e-na le ho nkela mohala kaofela sebaka. Mokhoa ona o fokotsa matsete a lichelete mme o fokotsa nako ea tlhahiso nakong ea ntlafatso.
Kamoo MFDC Spot Welding e Ntlafatsang Kakaretso ea Tlhahiso ka Kakaretso
Ho Fokotsa Nako ea ho Pholosa le Tšebeliso e Ntlafetseng ea Thepa
Ho fetoha ha lihlahisoa khafetsa ke e 'ngoe ea lisosa tsa mantlha tsa tšebeliso e tlase ea lisebelisoa lits'ebetsong tse tloaelehileng tsa tlhahiso. Potoloho e 'ngoe le e' ngoe ea tokiso e sitisa phallo ea tlhahiso mme e fokotsa katleho ka kakaretso.
Ka ho kopanya taolo ea othomathike le litlolo tse bolokiloeng tsa paramethara, mechini ea welding ea MFDC e nolofalletsa ho fetoha ka potlako lipakeng tsa mefuta ea sehlahisoa. Sena se fokotsa haholo nako ea ho theoha e amanang le liphetoho tsa ho seta.
Libakeng tsa tlhahiso e phahameng-, litsamaiso tse feto-fetohang tsa MFDC li eketsa litefiso tsa tšebeliso ea lisebelisoa ka15% ho isa ho 30%, ho fella ka phaello e lekantsoeng ea tlhahiso ha nako e ntse e ea.
Ho Itšetleha ka Tlase ho Basebetsi le ho Ntlafala ha Ts'ebetso ea Ts'ebetso
Ts'ebetso ea khale ea tjheseletsa hangata e its'etleha haholo ho basebelisi ba nang le boiphihlelo ho fetola maemo le ho beha leihlo boleng ba weld. Ho kenya letsoho ha batho ho hlahisa phapang ka lebaka la phapang ea maemo a bokhoni le mokhathala.
Sistimi ea li-welding ea MFDC e itšebetsang e its'etleha ho li-parameter tsa welding tse hlophisitsoeng le lits'ebetso tse kopaneng tsa ho lekola boleng, ho netefatsa liphetho tse tsitsitseng tsa li-welding ho pholletsa le lipotoloho tsa tlhahiso.
Lits'ebetsong tse ngata tse iketsetsang, ho amoheloa ha MFDC{{0}based welding systems ho fokotsa litlhoko tsa mosebetsi oa matsoho ka hoo e ka bang30% ho isa ho 50%, ha ka nako e le 'ngoe e ntlafatsa ts'epahalo ea ts'ebetso ka kakaretso.
Ho Ntlafala ha Sehlahisoa le ho Fokotsa Kotsi ea Boleng
Ho tsitsa ha sehlahisoa ke sesupo sa bohlokoa sa ts'ebetso tlhahisong ea sejoale-joale. Liphapano tsa boleng ba weld li ka senya ts'epahalo ea sehlahisoa le ho eketsa likotsi tsa tiisetso.
Sistimi ea li-welding ea MFDC e lula e beha leihlo nako le nako ha li tjheseletsa, motlakase le nako nakong ea potoloho e 'ngoe le e 'ngoe. Tlhokomelo ena ea nako ea sebele-e netefatsa mokhoa o tsitsitseng oa ho cheseha le boleng bo tsitsitseng ba weld nugget.
Likopong tse boima tse joalo ka tjheseletsa ea likarolo tsa sebopeho, taolo e ntlafalitsoeng ea ts'ebetso e fokotsa haholo litekanyetso tsa sekoli mme e fokotsa tlhoko ea ho sebetsa bocha kapa sekhechana.
Flexible Welding Systems vs. Traditional Rigid Production Lines
Ho utloisisa melemo ea tlhahiso e feto-fetohang ho ba bonolo ha ho bapisoa ka kotloloho le mekhoa e tloaelehileng ea tlhahiso e thata.
| Ntho ea Papiso | Traditional Rigid Welding Line | Flexible MFDC Welding Line |
|---|---|---|
| Nako ea ho fetoha | Ka tloaelo 20-30 metsotso | Hangata ka tlase ho metsotso e 5 |
| Phetoho ea Parameter | Ho hlokahala ho lokisa ka letsoho | Ka othomathike risepe loading |
| Boiketlo ba ho lumellana | Moedi | Ho lumellana ho phahameng |
| Katoloso ea Sistimi | Thata | Katoloso ea Modular e tšehelitsoe |
| Ho ikamahanya le maemo a lihlahisoa | Mofuta o le mong oa sehlahisoa | -mefuta ea mefuta e mengata |
| Tlhahiso ea botsitso | Opereishene{0}e itšetlehile | E tsitsitseng haholo |
Papiso ena e bontša ka ho hlaka melemo ea ts'ebetso ea litsamaiso tse tenyetsehang tsa welding tsa MFDC, haholo-holo libakeng tseo ho tsona ho hlokahalang liphetoho khafetsa sehlahisoa.
Lintlha tsa Bohlokoa tsa Tekheniki tseo U Lokelang ho li Nahana Ha U Khetha Mochini oa Welding oa Spot oa MFDC
Ho khetha lisebelisoa tse nepahetseng ke mohato oa bohlokoa oa ho aha sistimi e tšepahalang e tenyetsehang ea tlhahiso. Lintlha tse latelang tsa tekheniki li lokela ho hlahlojoa ka hloko nakong ea khetho.
Bokhoni ba polokelo ea Parametha le Tsamaiso
Sistimi e lokela ho fana ka bokhoni bo lekaneng ba polokelo ho ts'ehetsa mefuta e mengata ea lihlahisoa. Lits'ebetsong tse ngata, lisebelisoa tse khonang ho bolokaho feta 100 diresepe weldinge khothaletsoa ho amohela katoloso ea tlhahiso nakong e tlang.
{{0}Khetho ea risepe e bonolo ea basebelisi le eona e bohlokoa, kaha e nolofatsa ts'ebetso le ho fokotsa litlhoko tsa koetliso.
Tšebelisano Protocol
Bokhoni ba puisano bo ka tšeptjoang bo bohlokoa bakeng sa kopanyo e se nang moeli le liroboto le litsamaiso tsa boiketsetso.
Lisebelisoa tse tšehetsang litekanyetso tsa puisano tsa indasteri tse sebelisoang haholo li tiisa ho kopanngoa ha tsamaiso hantle le ho fokotsa likotsi tsa ho lumellana nakong ea ho kenya kapa ho ntlafatsa.
Laola Tsamaiso ea Botsitso
Sistimi ea taolo ke e 'ngoe ea likarolo tsa bohlokoahali tsa mochini oa welding oa MFDC. Ts'ebetso e tsitsitseng ea taolo e ama ka ho toba ho tsitsisa ha weld le ho tšepahala ha tlhahiso.
Litsamaiso tse entsoeng ka li-algorithms tsa batho ba hōlileng tsebong le meralo e tiileng ea hardware li loketse hamolemo-tikoloho ea liindasteri tse ngata.
Tšehetso ea Theknoloji le Ka mor'a-Tshebeletso ea Thekiso
Tšehetso e tšepahalang ea tekheniki e phetha karolo ea bohlokoa ho boloka tsoelo-pele ea tlhahiso. Ho khetha lisebelisoa ho tsoa ho bahlahisi ba nang le marang-rang a matla a lits'ebeletso ho netefatsa ho rarolla mathata ka nako le ho fokotsa likotsi tsa nako.
Bakeng sa-litsamaiso tsa nako e telele tsa tlhahiso, lisebelisoa tsa ts'ehetso tse tšepahalang li bohlokoa joalo ka ts'ebetso ea lisebelisoa.
LBH
P: Ke liindasteri life tse ruang molemo haholo ho sistimi e tenyetsehang ea MFDC?
A: Mekhoa ea ho tjheseletsa ea Flexible MFDC e loketse ka ho khetheha bakeng sa liindasteri tse nang le liphetoho khafetsa tsa lihlahisoa, tse kang ho etsa likoloi tsa motlakase, tlhahiso ea lisebelisoa tsa lapeng, le lisebelisoa tsa tšepe. Hangata liindasteri tsena li hloka{1}}mekhoa ea ho hlahisa mefuta e mengata ha li ntse li boloka boleng bo tsitsitseng ba ho cheseletsa.
P: Ke mechini e mengata ea li-welding ea MFDC e hlokahalang bakeng sa mohala oa tlhahiso o tenyetsehang?
A: Nomoro e hlokahalang e itšetlehile ka bongata ba weld le litlhoko tsa nako ea potoloho. Bakeng sa lihlahisoa tse rarahaneng,Mechini e 2 ho isa ho e 4 ea ho tjheseletsa MFDCli sebelisoa hangata. Bakeng sa{1}}mesebetsi e phahameng ea ho cheseletsa, joalo ka structural assemblies,Mechini e 4 ho isa ho e 6ho ka hlokahala ho boloka katleho ea tlhahiso.
P: Nako ea phetoho e ka fokotsoa hakae lits'ebetsong tse bonolo tsa welding?
A: Litsamaisong tsa setso tsa tlhahiso, phetoho hangata e nkaMetsotso e 20 ho isa ho e 30. Ka recipe{{1}litsamaiso tse thehiloeng ho MFDC, nako ena hangata e ka fokotsoa hoka tlase ho metsotso e 5, e hlahisang tlhahiso e ntlafetseng haholo -tikolohong ea mefuta e mengata.
P: Ke mokhoa ofe o tloaelehileng oa ho khutlela ho tsetelo (ROI) bakeng sa litsamaiso tse bonolo tsa welding?
A: Lits'ebetsong tse ngata tsa indasteri, nako ea ROI bakeng sa litsamaiso tse bonolo tsa welding e tloha hoLilemo tse 1 ho isa ho tse 3. Lichelete hangata li tsoa ho nako e fokotsehileng, litšenyehelo tse tlase tsa basebetsi, le boleng bo ntlafetseng ba weld bo fokotsang ho sebetsa hape le ho senyeha.
P: Ke lintlha life tsa bohlokoa tse lokelang ho etelletsoa pele ha u khetha mochini oa welding oa MFDC?
A: Likarolo tsa bohlokoa li kenyelletsa bokhoni ba taolo ea li-recipe tsa welding, tšebelisano ea puisano ea indasteri, mesebetsi ea taolo e feto-fetohang, le bokhoni ba ho atolosa modular. Lintlha tsena li ama ka kotloloho ho tenyetseha ha sistimi le ho ts'epahala ha nako e telele-.
Qetello
Ha tlhahiso e ntse e tsoela pele ho ea ho{0}motsoako o holimo,{1}}tlhahiso e tlase{1}}, litsamaiso tse feto-fetohang tsa tlhahiso li ntse li hlokahala haholo.Mechini ea li-welding ea MFDCfana ka botsitso, ho arabela, le bokhoni ba ho kopanya bo hlokahalang ho tšehetsa phetoho ena.
Ka ho sebelisa likarolo tse tsoetseng pele joalo ka taolo ea risepe, likhokahano tse bulehileng tsa puisano, taolo e feto-fetohang, le meralo ea modular, bahlahisi ba ka ntlafatsa haholo maemo a tlhahiso ha ba ntse ba boloka boleng bo tsitsitseng ba weld.
Ha nako e ntse e ea, litsamaiso tsa welding tse etselitsoeng ho feto-fetoha ha maemo li tla fa bahlahisi monyetla o matla oa tlholisano, e leng ho nolofalletsang ho arabela ka potlako liphetohong tsa 'maraka le ho ntlafatsa katleho ea tlhahiso.
